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电子元器件滚镀、振镀自动生产线
Chip component barrel plating automatic line
应用范围：应用于片式元器件和微薄细小金属件的批量电镀；应用于片式元器件的前处理、镀银、镀镍、镀锡工艺。
Application：The mass plating production of chip component and micro meta l parts；Pretreatment, silver plating, nickel plating and tin plating of chip components.
相关业绩：PTC化学镀镍生产线、MLCC电镀生产线、钕铁硼电镀生产线、SMD电镀全自动生产线、接插件电镀全自动生产线等
Project experiences：Electroplating production line for SMD and connectors etc.
滚镀设备主要特点：根据不同用户的生产需求对滚筒系统进行工艺最优化设计，系统稳定、生产效率高，镀层细致、光亮、均匀性好。采用人机界面触摸屏式控制管理，并可对数据，PH，时间，运行情况等进行有效监控，工艺参数调整方便快捷。Feature: The roller is optimal designed of technology according customers requirements. Having reliable system, high efficiency, bright fine and uniform appearance. The line takes man-machine interface touch-screen control management. It can effectively monitor the data, PH, time and running conditions etc，and is easy to adjust process parameter according to different process feature.
振镀设备主要特点：振筛的敞开式结构使受溶液循环影响的屏蔽作用消除，因而允许使用的电流密度上限提高，沉积速度加快，溶液电流阻力小；不存在滚镀的翻滚情况，对零件的擦伤、磨损减轻；零件表面电流分布均匀，镀层厚度均匀；不存在滚镀的夹、卡零件等现象，成品率大大提高
Feature: The vibrating screen with open structure can avoid any shielding effects caused by the solution circulation. So the higher upper limit of electric current density is used, deposition rate is speeded up, and the resistance of plating solution is small; vibration plating is not rolling like barrel plating, for this reason it reduces the gall of work pieces by rolling; vibration plating make securrent on parts surface evenly distribute, and improves thickness uniformity of electrodeposits; it will not catch or stick parts sometimes like barrel plating, the qualified ratio of product was improved obviously.
行车系统技术规格：悬臂式行车；行车行走速率0-25m/min；行车提升速率0-12m/min；提升重量50-80kg。
Technical Specification: Cantilevered crane, the running rate of crane: 0-25 m/min, lifting rate of crane: 0-12 m/min, the lifting weight: 50-80 kg.
振筛规格参数：所装工件0.25 kg -25kg；振筛直径Ф150mm、Ф200mm、Ф250mm, Ф300mm、Ф500mm
滚筒结构特点：
1、化镀PP滚筒结构特点：5kg/筒,选用PP网孔板制作，确保在工作温度95℃下保证不变形，结构为卧式六角形滚筒；门盖结构设计合理，方便卸料及开关盖，不漏料、卡料、嵌料；驱动采用直流减速马达，滚筒转速6-12转可调，无极调速。电机具有此轮脱开机构，确保滚筒可自由空转，同时电机具有防护装置避免液体溅入；三点式提钩，材料为不锈钢；
2、电镀亚克力滚筒结构特点：5kg/筒,选用内嵌网式亚克力板制作，确保在工作温度下保证不变形，结构为卧式六角形滚筒；门盖结构设计合理，方便卸料及开关盖，不漏料、卡料、嵌料；驱动采用直流减速马达，滚筒转速2-12转可调，无极调速。电机具有此轮脱开机构，确保滚筒可自由空转，同时电机具有防护装置避免液体溅入；三点式提钩，材料为不锈钢，三点式支撑杆采用黄铜棒，提钩和支撑均能给马达供电；滚筒内导电用导电鼻，两面进电；
Technical Specification: Cantilevered crane, the running rate of crane: 0-25 m/min, lifting rate of crane: 0-12 m/min, the lifting weight: 50-80 kg.
振筛规格参数：所装工件0.25 kg -25kg；振筛直径Ф150mm、Ф200mm、Ф250mm, Ф300mm、Ф500mm
滚筒结构特点：
1、化镀PP滚筒结构特点：5kg/筒,选用PP网孔板制作，确保在工作温度95℃下保证不变形，结构为卧式六角形滚筒；门盖结构设计合理，方便卸料及开关盖，不漏料、卡料、嵌料；驱动采用直流减速马达，滚筒转速6-12转可调，无极调速。电机具有此轮脱开机构，确保滚筒可自由空转，同时电机具有防护装置避免液体溅入；三点式提钩，材料为不锈钢；
2、电镀亚克力滚筒结构特点：5kg/筒,选用内嵌网式亚克力板制作，确保在工作温度下保证不变形，结构为卧式六角形滚筒；门盖结构设计合理，方便卸料及开关盖，不漏料、卡料、嵌料；驱动采用直流减速马达，滚筒转速2-12转可调，无极调速。电机具有此轮脱开机构，确保滚筒可自由空转，同时电机具有防护装置避免液体溅入；三点式提钩，材料为不锈钢，三点式支撑杆采用黄铜棒，提钩和支撑均能给马达供电；滚筒内导电用导电鼻，两面进电；
配套选项：专用滚筒、专用振筛、溶液在线检测及自动添加、调速滚筒、整流器自动控制、计算机控制系统。
Option: Special roller, solution online testing and automatic feeding, roller with speed regulator, computer control system, and rectifier automatic control.
Option: Special roller, solution online testing and automatic feeding, roller with speed regulator, computer control system, and rectifier automatic control.
图1 自动滚镀生产线-1
图2自动滚镀生产线-2
图3 自动振镀生产线-1
图4 自动振镀